Highly efficient synthesis of graphene oxide (GO) sheets: methodology and characterization

Graphene oxide (GO) sheets have been synthesized at lab scale using highly efficient Hoffman and Hummer’s method. The protocol followed to synthesize GO nano sheets is discussed thoroughly in this article with color change indications at divergent steps of synthesis procedure. All the chemicals were used without any prior processing.

1. Materials and methods:

Lab scale synthesis of fine graphene oxide (GO) is a four to five day simple procedure in which temperature conditions, amount of chemicals used and color change are the main points to be considered. Different instruments and chemicals used in the whole procedure are given in table 1 and 2 respectively.

Table.1. Instruments used in the synthesis of graphene oxide sheets

Table.2. Chemicals used in the synthesis of graphene oxide (GO)

The first and foremost factor affecting the quality of synthesized graphene oxide is temperature, as it differs remarkably at various points. Secondly, amount and ratio of graphite powder and potassium permanganate is considerably the other most promising factor in the synthesis process and perhaps the most sensitive factor point of the reaction. The present research work is based on efficient synthesis and characterization of graphene oxide.

The ratio of graphite powder and KMnO4 used in this protocol is 1:6 grams respectively, which is the only appropriate amount of both chemicals to synthesize GO sheets. To begin the reaction, six grams of graphite, in a fine powdered form, along with three grams of NaNO3 were mixed in 250 mL of concentrated H2SO4 at ice bath conditions, keeping the temperature below 4oC. This mixture was kept on stirring using mechanical stirrer and left for two to three hours, until and unless the color of the mixture turned black. Potassium permanganate was grinded in powdered form before to add in aforementioned mixture, at ice bath conditions keeping the temperature of the reaction system at 0oC, to avoid any explosions which would be resulted by heat produced during this step. A weighed amount of 18 grams of potassium permanganate was added pinch by pinch to the reaction mixture, which changes the black color mixture to dark blackish green. Afterwards, the reaction flask was shifted to magnetic hot plate and left at stirring for three days at 30 to 35oC, which turned the greenish homogenous mixture to brownish thick slurry, followed by the addition of 100 mL of distilled water drop by drop. Addition of water abruptly increases the temperature of the reaction system and at the same time converted the color of the from green to hazel brown which is the indicating point of graphene oxide synthesis. Hydrogen peroxide is ultimately added to stop the reaction and then left overnight after adding 10% hydrochloric acid, to let the synthesized product to settle down at the bottom. The upper liquid is discarded and finally synthesized graphene oxide is first separated and then washed with mixture of methanol and ethanol using centrifuge machine at 6000 rpm, until the pH of graphene oxide solution reached at 7. Electric oven was preheated at 60oC, prior to keep the GO oxide solution in it for drying. At the end thin sheets of graphene oxide has been collected from oven. Figure 1 shows different steps of graphene oxide synthesis and the color change at each step.         


Figure. 1. Different steps in the synthesis of graphene oxide nano sheets

 2. Characterization:

The synthesized product was subjected to morphological and elemental analysis to characterize the efficiency and features of the synthesized GO sheets.

2.1 Elemental analysis:

The synthesized product was employed to elemental analysis to confirm the permutation of graphite into graphene oxide. The X-ray diffraction technique was used for this purpose. For sample preparation graphene oxide sheet was grinded using minute amount of ethanol which resulted in fine to get the fine sample. the grinded sample was then tipped on a glass slide for final analysis.  

The obtained XRD pattern of GO is shown in figure 2, which shows sharp peaks at specific 2-theta values. Sharpness of peaks in XRD pattern indicates the purity of the produced graphene oxide. The peaks at 2-theta values of 10.80o, 17.51o, 26.52o and 48.44o with miller indices of (001), (010), (101), and (110) confirm the successful production graphene oxide. The presence of high intensity sharp peak at 2-theta value of 10.80o and the absence of specific peak at 2-theta value of 13.5o corresponds to the conspicuous conversion of graphite into graphene oxide.

Figure. 2. XRD pattern of synthesized graphene oxide sheets

2.3 Morphological characterization:

Scanning electron microscope was used to analyze the morphology of the fabricated sheets. For this purpose sample was prepared sonicating the GO sheet in methanol to get a thick solution and then carbon tape was used to form slurry on its surface, which was then subjected to scanning electron microscope for further analysis at different resolutions. Figure 3 (a) and (b) shows the obtained results of SEM analysis. A layered 2D structure of GO sheets can be seen clearly in the given images of figure 3. The results of SEM image show a considerably porous structure of synthesized graphene oxide sheets. The presences of sufficient oxygenated species are indicated in the given image by the stacked layers and a little bit of thickness, which also indicates the puffiness graphene oxide. The oxygen containing functional groups, which include hydroxyl group, epoxy group, carbonyl group and carboxylic group, are present on the surface as well as among interfacial layers of GO. These groups are actually responsible for the porosity in the structure of graphene oxide structure and also an indication of successful conversion of graphite to graphene oxide.        

Figure. 3. SEM analysis of synthesized graphene oxide



 

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